POWERMAX SYNC SERIES PLASMA CUTTERS

Powermax SYNC™ series, the next generation of Powermax65®/85/105 systems, is unlike any plasma you’ve seen before. Featuring built-in intelligence and a revolutionary single-piece cartridge consumable, Powermax SYNC simplifies system operation, streamlines consumable inventory, lowers operating costs, and maximizes performance.


A dramatically simplified consumable platform combined with advanced torch communication for automated setup makes Hypertherm’s new Powermax65/85/105 SYNC™ plasma systems the smarter choice for any cutting or gouging application.


With its revolutionary single-piece design, the new cartridge consumable for Powermax® systems will change the way you cut and gouge metal forever. Your consumable inventory management will be streamlined. Fit your cartridge and with a simple twist onto the torch you’re ready to go.


Easy to identify single-piece cartridge consumables are color coded by process to eliminate parts mix-up and simplify consumable inventory management.



AUTOMATIC AMPERAGE SETTING

SmartSync torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors. 

MORE CONTROL

The torch controls allow the operator to adjust the amperage on the fly & change applications and amperage from the torch. 

TRADITIONAL VS SYNC

Advanced cartridge consumable design provides up to twice the life for hand cutting, and improved quality over life in mechanized setups compared to standard consumables.


SMARTSYNC™

The  cartridge provides useful utilization data when used in conjunction with SmartSYNC™ torches and a Powermax SYNC™ system. The data can be used to improve cutting operations and identify opportunities for operator training. 


Available cartridge reader accessory pairs with Powermax SYNC smartphone app to analyze performance data such as starts, transfers, and arc-on time.


End-of-life detection lets you know when it is time to change your cartridge


Cartridge Reader - Part #: 528083

ADAPTERS

Have a previous generation Powermax? No problem. 


The Powermax45 XP and Powermax65/85/105 can use the new SYNC cartridges consumable by simply adding a torch adapter to their current Duramax torch. 


The separate torch adapter will allow you to simplify consumable ordering, inventory, and installation by replacing your current 5-piece consumable stack-up with a Hypertherm cartridge. Please note that when retrofitted the automated set-up is not a supported function


Torch Adapter - Part #: 428951


MACHINES

Professional grade 20 mm plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.
Professional grade 25 mm plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.
Professional grade 32 mm plasma system provides automated process set-up and a revolutionary single-piece cartridge consumable for ease of use and optimized performance.

CUT QUALITY

Machine: PowermaxSYNC 65

Material: Mild Steel

Thickness: 0.375" (9.525mm)

Amperage: 65A

Cutting Method: Mechanised

Machine: PowermaxSYNC 105

Material: Stainless Steel

Thickness: 0.375" (9.525mm)

Amperage: 65A

Cutting Method: Mechanised


CONSUMABLES / CARTRIDGES

ORANGE


HAND TORCHES 


DRAG CUTTING + FINECUT


PROCESS
PART #
105 A
428937
85 A
428935
65 A
428931
45 A
428927
FineCut® hand cutting
428928

GREY


MACHINE TORCHES


MECHANISED + FINECUT


PROCESS
PART #
105 A
428936
85 A
428934
65 A
428930
45 A
428925
FineCut® hand cutting
428926
Ohmic ring kit

428895

*contains 3 #420580 ohmic rings

Mechanised cartridges can be used on hand torches if a stand-off is desired.

GREEN


HAND TORCHES 


MAX REMOVAL + MAX GOUGING

PROCESS
PART #
Max removal gouge 105 A
428938
Max removal gouge 45–85 A
428932
Max control gouge 105 A
428939
Max control gouge 45–85 A
428933

BLACK


HAND TORCHES 


FLUSHCUT

PROCESS
PART #
105 A
428954
85 A
428953
65 A
428952